Drawing Fundamentals:
To design a mold, the mold design should be easier to understand and easy to interpret.
The bill of material should be accurate.
The type of lines used in the mold drawing should be standard and distinctive.
Use standard sizes of sheet sizes for drafting purposes.
The details of the mold should be entered in the title block, i.e. company name and address, mould/part name, mould/ part number, material used, drawn by, checked by, drawn date, revision date, sheet number, scale, drawing number, size of drawing.
Bill of Material should contain the rough size of components, qty of items, material type, sheet no where detailed component drawing can be found.
Special instruction should be added on drawing as per required.
In dimensioning use
To define the location of the centre of a hole, use Centre line dimensioning.
To provide the dimensions from a reference plane, use Base line or Datum dimensioning.
Different types of tolerance
Unilateral System: In this method, tolerance is given in only one direction. It is used in interchangeable manufacturing where precision fits are required. Tolerance can be revised without effecting type of fit.
Bilateral System: In this method, tolerance is given in both directions. It is not possible to retain the same fit when the tolerance is varied. Bilateral tolerances are used in large scale manufacturing.
Tolerances for the mold:
Standard tolerances: In this method, dimension is given from one reference. This avoids stack up problems when all dimensions are added
Cumulative tolerances: In this method, dimension if referenced from adjacent dimension. This method causes stack up problem when the dimensions are added.
Different Holes and Shaft sizes
Holes: H6, H7, H8, H9, H11
Shafts: c10, d10, e9, f7, g6, h6, k6, n6, p6, s6.